In the world of manufacturing, the “remnants problem” is a quiet but costly challenge. It refers to leftover materials—fabric, metal, packaging, partial batches—that accumulate across production lines. These remnants often go untracked, underutilized, or discarded, contributing to waste, inefficiencies, and unnecessary costs. 

In today’s climate of cost optimization, sustainability, and lean operations, solving this last-mile problem is more critical than ever. And the good news? It’s solvable—with the right combination of technology and strategy. 

At Denovo, we believe that no-code platforms and AI are game-changers for manufacturers. From the shop floor to the plant manager to corporate leadership, everyone is looking for smarter ways to manage resources. Here’s how we’re helping manufacturers tackle the remnants problem head-on. 

No-Code + AI: A Practical Approach to Remnant Management

Real-Time Remnant Tracking with Custom Workflows

• What: Lightweight, composable apps to capture remnant inventory at the point of generation. 

• How: No-code interfaces on mobile or tablet devices allow shop floor workers to tag and classify remnants (e.g., dimensions, weight, material type). 

• Impact: Boosts visibility and reuse potential across departments and facilities.

• What: Rules engines that suggest where remnants can be reused in upcoming jobs. 

• How: Integrated no-code apps notify planners when remnants match new job specs. 

• Impact: Cuts down on raw material orders and waste disposal costs.

• What: An internal “Remnant Marketplace” app for sharing surplus materials across plants or divisions. 

• How: No-code tools enable rapid deployment of sharing portals. 

• Impact: Reduces unnecessary purchasing, promotes sustainability, and improves material utilization.

• What: Real-time dashboards for managers to track remnant trends, usage, and cost savings. 

• How: No-code platforms connect to ERP, MES, and warehouse systems via API to visualize KPIs. 

• Impact: Enables data-driven decisions and continuous improvement.

• What: Adjust production plans in real time based on available remnants. 

• How: No-code apps simulate alternative job routings or product variants using scheduling tools. 

• Impact: Enhances efficiency and reduces production cost variability.

• What: Seamless integration with enterprise systems like JD Edwards, Oracle Fusion Cloud Application, and other ERPs. 

• How: Partnering with Denovo ensures apps can read/write from inventory and work order systems while respecting business rules. 

• Impact: Extends system capabilities without traditional development overhead. 

The Value to Manufacturers 

• 💰 Cost Reduction: Less waste, fewer raw material purchases. 

• ⚡ Faster ROI: No-code apps can be deployed in days or weeks. 

• 🌱 Sustainability Gains: Track and reduce material waste. 

• 🛠 Customization at Scale: Tailored apps without deep IT involvement. 

• 🚀 Competitive Edge: Greater agility and smarter resource use. 

The remnants problem may be a last-mile issue, but it’s one with first-order consequences. With Denovo’s partnership and No-Code + AI-powered solutions, manufacturers can turn waste into opportunity—quickly, affordably, and sustainably. 

Ready to solve your remnants problem? Let’s build something smarter, together. 

Contact one of our manufacturing experts to have a conversation.

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